The chemical industry, with its intricate processes, volatile substances, and stringent safety and environmental regulations, presents a unique set of challenges that demand exceptional precision, reliability, and control. From the synthesis of basic chemicals to the production of highly specialized compounds, maintaining consistent product quality, optimizing resource utilization, and ensuring the safety of personnel and the surrounding environment are paramount. Manual operations in this sector are not only prone to human error but can also lead to significant risks, inefficiencies, and financial losses.
Our company is dedicated to transforming the chemical industry through the implementation of advanced automation solutions. We leverage state-of-the-art technologies, including robust Distributed Control Systems (DCS), Programmable Logic Controllers (PLCs), Supervisory Control and Data Acquisition (SCADA) systems, Facility Monitoring and Control System (FMCS), and industrial IoT (IIoT) sensors. These technologies enable real-time monitoring, precise control of critical parameters like temperature, pressure, and flow rates, and the automation of complex chemical reactions and material handling.
Process Automation for Chemicals Sector
Scope
1Process Control System
2Mixer, Reactor
3Storage, Transfer
4FMCS
5Dosing
Design conforms to
EN 60204-1
ATEX zone 1 and 21
ATEX zone 2 and 22
UL-508A
EN ISO 13849
Key features
Compliance with special cleanliness and hygiene requirements
Use of special materials (e.g., stainless steel)
Protection against liquids and foreign matter
Includes heating or cooling elements
Designed for clean rooms (exhaust air channeled outside)
Intrinsically safe valve terminals
Hot-swap function for replacing individual valves during operation
Safety locking system for employee safety during maintenance
Support for different supply voltages
Semi-Automation for Mixer Tank
Providing Electrical & Automation Works
Install CRM mixer (volume 5.0m³) with jacket and two separate agitators; shell and jacket in SUS304
Chiller system to supply chilled water for AI factory
Piping, valves, and filters for steam supply, cooling water, chilled water, and packing pump system for drum and can packing
Frequency converter (40kW) for agitator speed control
PLC and control panel for automatic process control
Cleaning system for hygiene quality control
Extended platform for CRM installation
Key results
✓Increase operation performance by 30%
✓Increase product quality by 18%
✓Save 15% in operation costs
Storage Tank Management
Providing Electrical & Automation Works
Tank management: monitor level, pressure, overfill, and over-pressure for 3 bulk tanks (70m³)
Loading & unloading station
Piping, valve, and pump system for tanker connection and delivery from bulk tanks to 10 mixers in the factory
Measuring system to control charge quantity into the bulk tank and charging accuracy from bulk tank to mixer, reducing stock loss/gain
Run Dry Protection system design and validation up to safety standard ISO 13849, PLc
Dosing Chemical
Design and installing 3 bulk tank system
Handling toxic product from IBC to Mixer tank
Full Automation System: control and monitoring valve, pressure, level
Operation in HMI Siemens
Hazardous Area Zone 1 Design
Using 300L Buffer Tank with N2 Injection to maintain pressure +025mbar
Dosing 2 of toxic liquid with 0.2% accuracy
Key results
✓Safety handling toxic liquid
✓Accuracy dosing chemical in mixing process 0.2% (range: 200g – 20kg)
